The priest sprinkled the furnace on all sides with holy water and hurried off timidly, with the stumbling gait of an old man. The foreman in charge of the furnace, a sinewy, black-faced old man, crossed himself and spat into his palms. His four assistants did the same. Then they picked up a long steel crow-bar, swung it back and forth for a long time and, with one big gasp, rammed it into the lowest part of the furnace. The crow-bar clanked against the clay plug. The onlookers shut their eyes in nervous expectation, and some of them stepped back. The five men struck for the second, third, and fourth time, and suddenly a dazzling-white jet of molten metal burst forth from where the crow-bar had struck. Then the foreman widened the hole by rotating the crow-bar, and the cast iron flowed sluggishly down a sand furrow, taking the colour of fiery ochre. Clusters of big shining stars came flying out of the hole, crackling and melting in the air. Flowing at a seemingly lazy pace, the metal sent out such an unbearable heat that the unaccustomed visitors kept on moving farther and farther back, shielding their faces with their hands.
From the blast-furnaces the engineers made for the blower department. Kvashnin had seen to it that the visiting shareholders got a full view of the enormous mill bustling with activity. He had calculated with absolute accuracy that these gentlemen would be overwhelmed by the wealth of new impressions, and would later report wonders to the general meeting which had sent them. And knowing very well the psychology of business men, he confidently looked forward to a new issue of stock, which would greatly profit him personally and which the general meeting had so far refused.
And the shareholders were overwhelmed, so much so that their heads ached and their knees trembled. In the blower shop, pale with excitement, they heard the air, forced into pipes by four vertical fifteen-foot pistons, rush through them with a roar that rocked the stone walls of the building. Along these massive iron pipes, which were about ten feet in circumference, the air passed through the hot-blast stoves, where burning gases heated it to a thousand degrees, and from there went into the blast-furnace, melting ore and coal with its hot breath. The engineer in charge of the blower department was giving explanations. He bent to the ear of one shareholder after another, and shouted at the top of his voice, straining till his lungs hurt, but the terrific din of the machinery drowned his words and it seemed as if he were just moving his lips, silently and strenuously.
Then Shelkovnikov led the visitors to the puddling-furnace shed, a tall building of such immense length that its far end looked like a barely visible small hole. Along one wall of the shed ran a stone platform with twenty puddling furnaces shaped like railway wagons without wheels. In these furnaces molten iron was mixed with ore and processed into steel, which flowed down pipes and filled high iron moulds – rather like bottomless cases with handles on top – and there hardened to puddles weighing each about three-quarters of a ton. The other side of the shed was laid with rails along which steam cranes moved up and down like obedient, agile animals, with tensile trunks, snorting, hissing, clanking. One of the cranes would seize a mould by the handle and raise it, and a dazzling red bar of steel would slip out. But before the bar could reach the floor, a workman would with extraordinary alacrity sling a wrist-thick chain round it. Another crane would hook the chain, waft away the bar, and put it down next to others on the platform attached to a third crane. The third crane would haul the load to the far end of the shed where a fourth crane, equipped with pincers instead of a hook, would lift the bars from the truck and lower them into the gas furnaces built under the floor. Lastly, a fifth crane would pull them, white with heat, out of the furnaces, put them one by one under a sharp-toothed wheel revolving on a horizontal axle at a terrific speed, and the huge steel bar would be halved in five seconds like a slab of butter. Each half would then go under the twenty-five thousand pound press of a steam hammer, which shingled it as easily as if it were wax. Workmen would at once grab and load the pieces on trolleys and push them away at a run, the red-hot iron sending a wave of glowing heat against all who came that way.
Shelkovnikov went on to show his visitors the rail-rolling mill. A huge bar of red-hot metal would pass through a series of machines, moving from one to another over rollers that were turning under the floor, with only their top parts showing. Squeezed between two steel cylinders revolving in opposite directions, it would force them apart, the rollers trembling with tension. Farther away was a machine with an even smaller space between its cylinders. As it passed through each machine the bar became thinner and longer; after running several times up and down the rail-mill it would take the shape of a red-hot rail, seventy feet long. In control of the complex operations of the fifteen machines was a single man who was posted above the steam engine, on a raised platform not unlike a ship’s bridge. He would pull a handle and all the cylinders and rollers would start to turn one way, then he would push it back and they would turn the other way. When the rail had been stretched to its final length a circular saw would cut it into three parts with a deafening scream, throwing up a myriad of golden sparks.
Now the group proceeded to the turnery where mostly wagon and locomotive wheels were finished. Leather transmission belts coming down from a stout steel shaft running the whole length of the ceiling set in motion two or three hundred machines of the most varied sizes and shapes. There were so many belts criss-crossing in all directions that they seemed like one tangled, vibrating network. The wheels of some of the machines were making twenty revolutions per second, while others were turning so slowly that you could hardly notice it. Steel, iron, and brass shavings thickly littered the floor in thin long spirals. Drilling machines filled the air with an unbearable screeching. The visitors were shown a nut-making machine – rather like two huge steel jaws munching steadily. Two workmen were busy feeding the end of a long red-hot rod into the machine, which bit off its tip regularly to spit out a completely finished nut.
When they left the turnery Shelkovnikov, who had been addressing his explanations exclusively to the shareholders, suggested that they should inspect the nine-hundred h.p. “Compound,” the mill’s pride. By then the gentlemen from Petersburg were sufficiently overwhelmed and exhausted by what they had already seen and heard. Every new impression, far from interesting them, wearied them still more. Their faces were red from the heat of the rail-mill, and their hands and clothes were sooty. They therefore accepted the manager’s invitation with apparent reluctance, and only because they had to maintain the prestige of those who had sent them.
The “Compound” was installed in a separate building, very neat and nice-looking, with bright windows and an inlaid floor. Despite its huge size the machine made hardly any noise. Two pistons, each about thirty feet long, moved smoothly and swiftly up and down their cylinders encased in wood. A wheel twenty feet in diameter, with twelve ropes gliding over it, was revolving just as noiselessly and swiftly. Its sweeping motion sent the hot, dry air rushing through the machine room in strong, regular gusts. The machine supplied power to the blowers and rolling mills and the machinery in the turnery.
Having inspected the “Compound,” the shareholders felt quite certain that their trials were at an end; but the tireless Shelkovnikov obligingly made a fresh suggestion.
“Now, gentlemen, I’ll show you the heart of the mill, its life-centre.”
He dragged rather than led them into the steam-boiler house. But after all that they had seen the “heart of the mill” – twelve cylindrical boilers each thirty-five feet in length and ten feet in height – failed to impress the weary shareholders much. Their thoughts had long been centring round the dinner awaiting them, and they no longer asked questions but nodded with absent-minded indifference at whatever explanations Shelkovnikov gave. When he had finished they sighed with obvious relief and heartily shook hands with him.
Bobrov was now the only one left near the boilers. Standing at the edge of the deep, half-dark stone pit where the furnaces were, he looked for a long time down on the hard work of six men, bare to the waist. It was their duty to stoke the furnaces with coal day and night, without let-up. Now and again the round” iron doors opened with a clang, and Bobrov could see the dazzling white flames roaring and raging in the furnaces. Now and again the half-naked figures of the workmen, withered by fire and black with the coal dust ingrained in their skin, bent down, all the muscles and vertebrae standing out on their backs. Now and again their lean, wiry hands scooped up a shovelful of coal and thrust it into the blazing orifice with a swift, deft movement. Another two workmen, standing above,