In employing a commercial coil; the production of very powerful brush effects is attended with considerable difficulties, for when these high frequencies and enormous potentials are used, the best insulation is apt to give way. Usually the coil is insulated well enough to stand the strain from convolution to convolution, since two double silk covered paraffined wires will withstand a pressure of several thousand volts; the difficulty lies principally in preventing the breaking through from the secondary to the primary, which is greatly facilitated by the streams issuing from the latter. In the coil, of course, the strain is greatest from section to section— but usually in a larger coil there are so many sections that the danger of a sudden giving way is not very great. No difficulty will generally be encountered in that direction, and besides, the liability of injuring the coil internally is very much reduced by the fact that the effect most likely to be produced is simply a gradual heating, which, when far enough advanced, could not fail to be observed. The principal necessity is then to prevent the streams between he primary and the tube, not only on account of the heating and possible injury, but also because the streams may diminish very considerably the potential difference available at the terminals. A few hints as to how this may be accomplished will probably be found useful in most of these experiments with the ordinary induction coil.
One of the ways is to wind a short primary, Fig. 16a, so that the difference of potential is not at that length great enough to cause the breaking forth of the streams through the insulating tube. The length of the primary should be determined by experiment. Both the ends of the coil should be brought out on one end through a plug of insulating material fitting in the tube as illustrated. In such a disposition one terminal of the secondary is attached to a body, the surface of which is determined with the greatest care so as to produce the greatest rise in the potential. At the other terminal a powerful brush appears, which may be experimented upon.
The above plan necessitates the employment of a primary of comparatively small size, and it is apt to heat when powerful effects are desirable for a certain length of time. In such a case it is better to employ a larger coil, Fig. 16b, and introduce it from one side of the tube, until the streams begin to appear. In this case the nearest terminal of the secondary may be connected to the primary or to the ground, which is practically the same thing, if the primary is connected directly to the machine. In the case of ground connections it is well to determine experimentally the frequency which is best suited under the conditions of the test. Another way of obviating the streams, more or less, is to make the primary in sections and supply it from separate, well insulated sources.
In many of these experiments, when powerful effects are wanted for a short time, it is advantageous to use iron cores with the primaries. In such case a very large primary coil may be wound and placed side by side with the secondary, and, the nearest terminal of the latter being connected to the primary, a laminated iron core is introduced through the primary into the secondary as far as the streams will permit. Under these conditions an excessively powerful brush, several inches long, which may be appropriately called "St. Elmo's hot fire", may be caused to appear at the other terminal of the secondary, producing striking effects. It is a most powerful ozonizer, so powerful indeed, that only a few minutes are sufficient to fill the whole room with the smell of ozone, and it undoubtedly possesses the quality of exciting chemical affinities.
For the production of ozone, alternating currents of very high frequency are eminently suited, not only on account of the advantages they offer in the way of conversion but also because of the fact, that the ozonizing action of a discharge is dependent on the frequency as well as on the potential, this being undoubtedly confirmed by observation.
In these experiments if an iron core is used it should be carefully watched, as it is apt to get excessively hot in an incredibly short time. To give an idea of the rapidity of the heating, I will state, that by passing a powerful current through a coil with many turns, the inserting within the same of a thin iron wire for no more than one seconds time is sufficient to heat the wire to something like 100oC.
But this rapid heating need not discourage us in the use of iron cores in connection with rapidly alternating currents. I have for a long time been convinced that in tile industrial distribution by means of transformers, some such plan as the following might be practicable. We may use a comparatively small iron core, subdivided, or perhaps not even subdivided. We may surround this core with a considerable thickness of material which is fire-proof and conducts the heat poorly, and on top of that we may place the primary and secondary windings. By using either higher frequencies or greater magnetizing forces, we may by hysteresis and eddy currents heat the iron core so far as to bring it nearly to its maximum permeability, which, as Hopkinson has shown, may be as much as sixteen times greater than that at ordinary temperatures. If the iron core were perfectly enclosed, it would not be deteriorated by the heat, and, if the enclosure of fire-proof material would be sufficiently thick, only a limited amount of energy cculd be radiated in spite of the high temperature. Transformers have been constructed by me on that plan, but for lack of time, no thorough tests have as yet been made.
Another way of adapting the iron core to rapid alternations, or, generally speaking, reducing the frictional losses, is to produce by continuous magnetization a flow of something like seven thousand or eight thousand lines per square centimetre through the core, and then work with weak magnetizing forces and preferably high frequencies around the point of greatest permeability. A higher efficiency of conversion and greater output are obtainable in this manner. I have also employed this principle in connection .with machines in which there is no reversal of polarity. In these types of machines, as long as there are only few pole projections, there is no great gain; as the maxima and minima of magnetization are far from the point of maximum permeability; but when the number of the pole projections is very great, the required rate of change may be obtained, without the magnetization varying so far as to depart greatly from the point of maximum permeability, and the gain is considerable.
The above described arrangements refer only to the use of commercial coils as ordinarily constructed. If it is desired to construct a coil for the express purpose of performing with it such experiments as I have described, or, generally, rendering it capable of withstanding the greatest possible difference of potential, then a construction as indicated in Fig. 17 / 113 will be found of advantage. The coil in this case is formed of two independent parts which are wound oppositely, the connection between both being made near the primary. The potential in the middle being zero, there is not much tendency to jump to the primary and not much insulation is required. In some cases the middle point may, however, be connected to the primary or to the ground. In such a coil the places of greatest difference of potential are far apart and the coil is capable of withstanding an enormous strain. The two parts may be movable so as to allow a slight adjustment of the capacity effect.
As to the manner of insulating the coil, it will be found convenient to proceed in the following way: First, the wire should be boiled in paraffine