Automotive Machining. Mike Mavrigian. Читать онлайн. Newlib. NEWLIB.NET

Автор: Mike Mavrigian
Издательство: Ingram
Серия:
Жанр произведения: Сделай Сам
Год издания: 0
isbn: 9781613254042
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Precision Straightedge

       Crankshaft Inspection

       Rod Inspection

       Cam Inspection

       Pushrod Inspection

       Rocker Arm Inspection

       Cylinder Head Inspection

      Chapter 4: Cylinder Block Machining

       Rough Edge and Obstruction Deburring

       Main Bore Align Honing

       Cylinder Boring and Honing

       Cylinder Sleeving

       Lifter Bore Honing and Bushings

       Block Deck Resurfacing

       Threaded Hole Preparation

       Block Blueprinting

      Chapter 5: Crankshaft Measurement, Grinding and Preparation

       Measuring the Crankshaft

       Selecting the Grinding Wheel

       Dressing the Wheel

       Straightening the Crank

       Grinding and Polishing the Journals

       Grinding the Flywheel

      Chapter 6: Connecting Rod Inspection and Reconditioning

       Inspecting Connecting Rods

       Measuring Rod Bore Diameter

       Measuring Center-to-Center Length

       Checking for Bend and Twist

       Reconditioning Connecting Rods

      Chapter 7: Pushrods and Lifters

       Measuring for Pushrod Length

      Chapter 8: Pistons

       Measuring Piston Skirts

       Checking Ring-to-Piston Fit

       Modifying Domes

       Checking Valve-to-Piston Clearance

       File Fitting Rings

      Chapter 9: Cylinder Head Inspection, Service and Machining

       Resurfacing the Deck

       Measuring Chamber Volume

       Installing New Guide Liners

       Refacing Valves and Seats

       Measuring Valvespring Height

       Measuring Valvestem Height

       Checking Spring Pressure

       Porting Cylinder Heads

       Final Assembly

      Chapter 10: Engine Block CNC Machining

       Milling the Block

       CNC Terminology

      Chapter 11: Port Machining

       Ports and Runners

       Verifying and Monitoring with a Flow Bench

       Port Matching

       Intake Manifold Plenums

       Intake Port Surface

       Extrusion Honing

      Chapter 12: Engine Balancing

       Out-of-Balance Forces on the Crank

       Connecting Rods

       Pistons

       Engine Styles

       Bobweights

       4-Cylinder Inline Engines

       Crankshaft

       Under- versus Over-Balancing

       External versus Internal Balancing

       Dampeners and Flywheels

      Chapter 13: Clearance Checking

       Main Bearings

       Rod Bearings

       Cam Bearings

       Cam Thrust

       Piston-to-Wall Clearance

       Rod Sideplay

       Lifter Bore

       Crank-to-Block Clearance

       Rod-to-Block Clearance

       Piston Ring Gap

       Crank Thrust

       Valve-to-Piston Clearance

      Chapter 14: Final Assembly

       Cleaning

       Cam

       Upper Main Bearings

       Crankshaft and Rear Seal

       Main Caps and Lower Bearings

       Pistons and Rods

       Timing

       Oil Pump and Pickup

       Lifters

       Heads

       Pushrods and Rocker Arms

       Intake Manifold

       Distributor

       Timing Cover, Rear Cover, Oil Pan and Valvecovers

       Water Pump

       Crankshaft Balancer

       ACKNOWLEDGMENTS

      Thanks to the following for their participation and help in the completion of this book: Bill McKnight, MAHLE; Dave Monyhan, Goodson Tools; Scott Gressman, Gressman Powersports, Jody Holtrey, Medina Mountain Motors; Tony Lombardi, Ross Racing Engines; Ron Rotunno, Fel-Pro; Anthony Usher, Rottler Equipment; Sean Crawford and Sebastian Franzen, JE Pistons; Chris Raschke and Zac Kimball, ARP; Bob Davis, Sunnen; Joe and Tammy Baker, Baker Equipment; Roger Carvalho, Winona Van Norman; Dave Metchkoff, LA Sleeve; Bob Fall, Fall Automotive Machine; Dave Johnson, R&R Engine and Machine; Jim Rickoff and Steve Fox, AERA; Charlie Fisher, Fisher Racing Engines; Brian Carruth, Trick Flow; Bob Fall, Fall Automotive Machine; Scott Koffel, Koffel’s Place; Mike Anderson, DCM Tech; Martin Freund, Peterson Machine Tool/Viking Corp.; Keith McCulloch, Centroid CNC; Rick Martin, Kennemetal Extrude Hone; and Fox Lake Racing Cylinder Heads.

       INTRODUCTION

      As an engine builder, you need